河南高新技术企业认定代办公司
河南省智能车间智能工厂认定

关于开展2018年企业智能化改造诊断服务工作的 通 知

栏目:官方公告来源:信阳市工信局时间:2022-09-28 09:31:50

各县(区)工信委、各管理区(开发区)工信主管部门: mso-font-kerning:0pt" lang="EN-US"> color:#070707;mso-font-kerning:0pt" lang="EN-US">

根据《河南省工业和信息化委员会关于开展2018年企业智能化改造诊断服务工作的通知》(豫工信产融〔2018117号)要求,省工信委将带领智能化改造专家组于8月上旬在信阳开展智能化改造诊断服务工作。为 mso-hansi-font-family:"Times New Roman"">引导和鼓励企业实施关键岗位机器换人、生产线智能化改造,推动智能车间、智能工厂建设,全面提升我市智能制造发展水平,现将有关要求通知如下:

1.智能工厂、智能车间、智能化改造等工作是省政府要进行考核的重点工作,已列入市政府工作报告,请各县区工信部门务必要高度重视智能化改造诊断服务工作,把诊断服务与智能工厂智能车间培育、智能化改造项目建设等工作结合起来。

2.各县区提前确定2家以上有智能化改造需求的企业填写调查问卷和企业主要负责人参加座谈会,于726日前将参会企业人员名单、企业调查问卷上报至网络信息科。协调、落实企业主要负责人亲自参与智能化改造诊断,积极配合专家开展诊断服务,确保诊断不走过场、取得实效。

3.各县区工信部门对参加座谈会的企业做好跟踪服务工作,由县区汇总企业智能化改造情况、进度、存在问题等情况按季度上报至网络信息科。

联系人:李春晖

联系电话:0376-6366517

邮箱:xyppzx@163.com 关于开展2018年企业智能化改造诊断服务工作的通知.pdf

color:#333333;mso-font-kerning:0pt" lang="EN-US">

2018724

"Times New Roman"">附件1. mso-hansi-font-family:"Times New Roman"">诊断服务工作程序

附件2.企业诊断问卷 (20180723)企业诊断问卷+.docx

附件3.现场诊断企业名单

mso-hansi-font-family:"Times New Roman"">附件1.诊断服务工作程序

(一)召开座谈会(半天)

1.省工业和信息化委带队领导做动员讲话和政策宣贯(30分钟);

2.市工业和信息化委相关负责同志汇报本市智能制造情况,重点是全省三大改造现场会以来智能制造工作落实情况及下一步工作安排(30分钟);

3.市制造业企业负责人介绍本企业基本情况及改造需求(120分钟)。

(二)现场诊断(每企业半天,本批次三家企业共一天半)

1.企业负责人介绍企业基本情况、智能制造现状和问题、智能化改造需求(30分钟);

2.诊断服务工作组现场查看、了解企业智能制造情况(90分钟);

3.诊断服务工作组专家研究汇总企业智能化改造现状,提出改造意见和建议,并填写诊断报告(30分钟);

4.向企业反馈诊断结果(30分钟)。

附件2. 企业诊断问卷

河南省企业智能化改造诊断问卷

一、企业基本信息

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企业名称

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组织机构代码

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成立时间

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主营产品

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企业性质

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□国有企业 □三资企业

□集体企业 □私营企业

□股份公司

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企业层级

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□集团总部

□分支机构

□独立企业

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企业地址

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企业网址

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企业联系人

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职务

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联系电话

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邮箱

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智能化

改造方向

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□关键岗位“机器换人” 生产线智能化改造

□智能车间建设 智能工厂建设

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智能化

改造机构

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□无专职部门 □下辖于业务/职能部门 □专职一级部门

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主管领导层级

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□中层干部 副总经理级 总经理

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智能化改造

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□无规划 □列入企业专项规划 □明确列入企业发展战略

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智能化改造

规划落实

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□未实施 □已实施但效果不理想 □已实施并取得成效

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企业员工总数

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智能化改造

专职人数

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2015

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2016

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2017

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总资产(万元)

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负债率(%

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主营业务收入(万元)

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税金(万元)

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利润(万元)

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研发投入(万元)

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智能化改造投入(万元)

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总体评价

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(简要描述)

二、智能化改造基础

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主要指标

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现状描述

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1信息基础设施

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A. 网络覆盖情况

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(可多选):

□无网络 □办公区域 □实验室 □生产车间 □仓库

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B. 网络带宽

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内部主干网带宽 Mbps;与互联网接口带宽 Mbps

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C. 数据中心机房

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□无机房 □独立机房(面积 m2

□符合国家标准的数据中心机房(级别 面积 m2

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D. 信息设施系统

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(可多选):

□信息导引及发布系统

□公共广播系统

应用范围:□办公区域 □实验室 □生产车间 □仓库

□电子会议系统

□综合布线系统

生产车间传输介质:□超五类 □六类 □光纤

□屏蔽 □非屏蔽

□工业通信网络

通信方式:□工业以太网 □工业无源光网络 □工业无线 □现场总线 □光纤

□安全技术防范系统

主要功能:□应急联动 □监控 □门禁 □报警

□访客 □一卡通 □电子巡更

□消防、安防监控中心:面积 m2

□生产指挥调度控制室:面积 m2

□其它,请注明

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2信息安全

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A. 安全管理防范机制

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□无相关机制 □建立了完备的工业信息安全管理制度

□配有防火墙、入侵检测 □建立了安全应急响应机制

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B. 系统安全

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□无系统安全保护体系

□建立了完善的网络系统安全保护体系

□建立了完善的工业控制系统安全保护体系

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C. 数据安全

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□无备份 □有备份且介质非异地存放

□有备份且介质异地存放

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D. 灾备建设

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□无灾备建设 □同城异地灾备 □异城灾备

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3厂房及公用基础设施

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A. 厂房环境

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□照明通风良好,场地干净整洁,物料堆放整齐

□照明通风一般,场地整洁,物料堆放较合理

□照明通风不好,场地脏乱,物料堆放杂乱无章

□其他,请注明

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B. 公用基础设施管理

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(可多选):

□设备监控系统:监测点总量

□冷热源 □空调 □变配电 □给排水

□动力 □其他

□能效监管系统:

□年用水量 □年用电量

□年用冷量 □年用天然气量

□其他

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总体评价

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□较差 □一般 □良好

(简要描述)

三、运营现状

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主要指标

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现状描述

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1研发设计

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A. 数字化设计与工艺技术应用

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离散型行业

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流程型行业

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(可多选):

□未应用

□计算机辅助设计CAD

□计算机辅助工程CAE

□计算机辅助工艺设计CAPP

□计算机辅助测试CAT

□计算机辅助制造CAM

□虚拟产品开发系统VPD

□产品设计知识库

□工艺设计知识库

□其它,请说明

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(可多选):

□未应用

□化学制程模拟软件

□工艺流程仿真软件

□产品设计知识库

□工艺设计知识库

□其它,请说明

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B. 仿真技术应用

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离散型行业

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流程型行业

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1) 产品设计仿真应用:

□未应用 □产品功能仿真

□产品性能仿真 □多学科协同仿真优化

2) 工艺设计仿真应用:

□未应用 □加工 □涂装 □装配 □其它,请注明

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1) 产品设计仿真应用:

□未应用 □产品性能仿真 □其它,请说明

2) 工艺设计仿真应用:

□未应用 □过程控制工艺数学模型应用

□其它,请说明

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3) 仿真数据管理:

□仿真数据分散保存,未统一管理

□应用仿真数据管理系统SDM,实现仿真数据统一管理

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C. 产品设计、工艺数据集成管理

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□产品数据管理PDM,集成管理范围(可多选):

□设计数据 □工艺数据 □仿真数据 □试验数据

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D. 实验室设备 mso-ansi-language:EN-US;mso-fareast-language:ZH-CN;mso-bidi-language:AR-SA" lang="EN-US">[3]

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1) 实验室设备总数量 ;数字化实验室设备数量 ;联网数字化实验室设备数量

2) 设备水平:

□人工辅助检测 数字化检测,数据本地存储

□数字化检测,数据进入实验室信息管理系统

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E. 产品试验数据数字化管理

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□产品试验数据数字化管理系统TDM

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总体评价

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□较差 □一般 □良好

(简要描述)

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2生产制造

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A. 标准作业

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(可多选):

□未实现标准作业

□有较完善的标准作业指导员工操作

□制定了完善的标准作业并严格执行、及时更新

□标准作业的效果一般

□标准作业流于形式,员工操作随意性较大

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B. 工艺自动化水平

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离散型行业

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流程型行业

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(可多选):

□应用快速装夹系统

□机床集成自动交换装置,自动更换工件和刀具

□建成制造单元,实现自动上下料

□建成柔性制造系统,并可扩展设备数量

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(可多选):

□采用先进控制系统,工厂自控投用率 %

□关键生产环节实现基于模型的先进控制和在线优化

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C. 工艺智能化系统

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(可多选):

SCADA PLC DNC PCS □目视化管理 □安灯

□防差错:使用环节

□机器视觉识别系统:应用环节

□基于定位服务的应用系统,定位技术采用:

□蓝牙 WIFI RFID UWB □超声波 其他

□人机交互系统

□触摸屏:应用环节 AR/VR:应用环节

□其它,请注明

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D. 生产设备(生产线) mso-ansi-language:EN-US;mso-fareast-language:ZH-CN;mso-bidi-language:AR-SA" lang="EN-US">[4]

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1) 生产设备(生产线)总数量 ;自动化生产设备(生产线)数量 ;数字化生产设备(生产线)数量 ;联网数字化生产设备(生产线)数量

备注:应用环节

2) 核心技术装备应用情况(可多选):

□未应用 □高档数控机床 □增材制造装备

□行业专用设备、工业机器人 □其它,请注明

3) 设备水平:

□自动化 □数字化 □网络化 □智能化

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E. 检测设备 mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language:ZH-CN; mso-bidi-language:AR-SA" lang="EN-US">[5]

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1) 检测设备总数量 ;数字化检测设备数量 ;联网数字化检测设备数量

备注:应用环节

2) 核心技术装备应用情况(可多选):

□未应用

□数字化非接触精密测量系统

□在线无损检测系统

□其它,请注明

3) 设备水平:

□人工辅助检测 □数字化检测,数据本地存储

□数字化检测,数据进入检测和监控系统

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F. 仓储物流设备 mso-ansi-language:EN-US;mso-fareast-language:ZH-CN;mso-bidi-language:AR-SA" lang="EN-US">[6]

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1) 仓储、物流设备总数量 ;数字化仓储、物流设备数量 ;联网数字化仓储、物流设备数量

备注:应用环节

2) 核心技术装备应用情况(可多选):

□未应用 □高参数自动化立体仓库

□高速大容量输送与分拣成套装备

□高速、超高、超重型堆垛机 □重载AGV

□其它,请注明

3) 设备水平:

□人工辅助运输 □自动化运输 □数字化智能化运输

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G. 信息传感设备应用

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(可多选):

RFID □条形码/二维码 □红外感应器 □气体感应器

□其它,请注明

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H. 设备互联互通

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(可多选):

□生产设备 □信息传感设备

□仓储物流设备 □检测设备

备注:应用环节

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I. 生产过程数据采集和监控

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□建设有数据采集和监控系统

1) 覆盖情况:

生产设备(生产线)的总数量 ;数采系统覆盖生产设备(生产线)的数量

2) 数据自动采集上传比例 %

3) 采集信息类型(可多选):

□原材料 □生产进度 □工艺数据 □质量检验数据

□设备状态数据 □物流运输状态

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J. 制造管理

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□建设有制造执行系统MES

1) 覆盖业务范围(可多选):

□生产管理 □质量管理

□库存管理 □设备维护管理评估

2) MES系统覆盖情况:

生产设备(生产线)的总数量 MES覆盖生产设备(生产线)的数量

3) 数据自动采集上传比例 %

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K. 能源管理

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□建设有能源管理系统

1) 覆盖介质范围(可多选):

□蒸汽 □水 □电 □天然气 □煤 □其它,请注明

2) 能源数据自动采集上传比例 %

3) 计量级别:□工位 □生产线 □车间 □工厂

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L. 环保管理

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□建设有环保信息化管理系统

1) 覆盖介质范围(可多选):

□废水 □废气 □废渣 □重金属 □氯化物

□其它,请注明

2) 环保数据自动上传比例 %

□建设有生产车间环境监测系统

1) 覆盖范围(可多选):

□温度 □湿度 □尘埃 □噪声 □其它,请注明

2) 环境数据自动上传比例 %

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M. 安全管理

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1) 安全管理覆盖范围(可多选):

□生产安全 □检修安全 □消防安 □职业健康

□治安保卫 □安全设施 □安全仪表

2) 安全管理检测数据自动采集比例 %

3) □建设有安全生产视频监控系统:

□模拟 □数字 □像素≤200万 □像素>200

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N. 应急管理

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□建设有应急管理系统

覆盖范围(可多选):

□重大危险源实时监控 mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language:ZH-CN; mso-bidi-language:AR-SA" lang="EN-US">[7] □安全生产应急演练及快速响应

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总体评价

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□较差 □一般 □良好

(简要描述)

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3经营管理

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A. 企业级信息系统建设情况

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系统范围(可多选):

□企业信息门户EIP □企业资源计划ERP

□产品全生命周期管理PLM □供应链管理SCM

□客户关系管理CRM □仓库管理系统WMS

□商业智能BI □供应商关系管理SRM

□工厂知识管理系统 □智能卡应用系统

□企业资产管理系统EAM

□其它,请注明

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B. 信息系统覆盖业务环节

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覆盖环节(可多选):

□生产管理 □采购管理 □供应商管理 □仓库管理

□销售与客户管理 □质量管理 □项目管理

□设备管理 □人力资源管理

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C. 财务管理

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应用情况(可多选):

□无财务管理系统

□实现财务管理(含资金管理、资产管理)

□实现成本管理 □实现预算管理

□实现财务风险控制

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D. 协同办公管理

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应用情况(可多选):

□无办公自动化系统 □工作流管理 □知识管理

□沟通交流 □辅助办公

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总体评价

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□较差 □一般 □良好

(简要描述)

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4信息集成应用

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A. 企业内部纵向集成

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1) 制造执行系统MES向经营管理系统上传信息范围(可多选):

□无法上传 □生产能力 □排产计划 □订单状态

□资源分配与消耗 □电子化的批生产记录

2) 经营管理系统向制造执行系统MES下达指令包括(可多选):

□无法下达 □生产任务指令 □产品配方/工艺指导文件

3) 控制系统向制造执行系统MES上传信息的范围(可多选):

□无法上传 □工序进展 □设备状态 □物料使用状态

□物料及能源消耗 □产品产出

4) 制造执行系统MES向控制系统下达指令包括(可多选):

□无法下达 □生产指令 □物料清单

□生产优化运行参数 □产品配方/工艺指导文件

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B. 企业内部横向集成

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1) 研发设计与产、供、销业务系统集成范围(可多选):

□无 □采购 □生产 □销售 □服务

2) 研发设计与产、供、销业务系统集成达到的效果(可多选):

□无 □生产系统支撑新产品试生产

□服务系统支撑新产品研发 □实现新产品成本控制

□其它,请注明

3) 生产与供、销业务系统集成范围(可多选):

□无 □采购 □销售 □物流配送 □仓储

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C. 财务与业务集成

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1) 财务系统与业务系统集成范围(可多选):

□无 □采购 □生产 □销售 □库存 □物流

□计量 □设备 □人力资源 □项目

2) 财务系统与其它业务系统集成达到的效果(可多选):

□自动生成财务凭证 □分订单成本核算

□实时成本分析与反馈

3) 其它,请注明

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总体评价

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□较差 □一般 □良好

(简要描述)

四、融合创新

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主要指标

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现状描述

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1车间/工厂现状建模及应用

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A. 车间/工厂工艺流程及布局建模和仿真

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车间/工厂工艺流程及布局建模和仿真覆盖范围:

□未进行现状建模 □一个车间/区域

□多个车间/区域 □全厂及厂区物流

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B. 基于模型的车间/工厂运营

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离散型行业

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流程型行业

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□未实现

□指导车间/工厂技术改造的规划设计

□辅助车间/工厂生产管理

□实现车间/工厂全流程数字化管理

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□未实现

□生产流程数据可视化

□生产工艺优化

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2创新应用

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A. 产品全生命周期管控

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产品信息跟踪和反馈情况(可多选):

□主要原材料批次、质量、数量等信息

□产品批次、质量、产量等信息

□产品销售信息 □产品运输信息

□产品最终用户信息

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B. 智能辅助决策

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信息化系统对企业决策支持情况(可多选):

□信息化系统尚未形成对企业决策支持的能力

□能够及时提供综合统计分析报表

□能够形成较为复杂的管理数据报表,进行简单的数据挖掘和分析预测

□采用专业的高级数据挖掘工具,建立符合企业需求的商务智能系统,辅助企业决策

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C. 供应链集成

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与战略供应商客户实现哪些业务协同(可多选):

□需求计划协同 □采购订单协同

□物料协同 □物流协同 □财务结算协同

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总体评价

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□较差 □一般 □良好

(简要描述)

五、新模式应用

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主要指标

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现状描述

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1大规模个性化定制

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A. 模块化设计

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□产品采用模块化设计,可通过差异化的定制参数,组合形成个性化产品

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B. 个性化定制平台

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□建成个性化需求对接平台,与客户实现深度交互,定制要求具有引导性

1) 定制范围(可多选):

□产品外观定制 □产品特殊功能定制

2) 定制复杂程度(可多选):

10个以内可定制模块

10个以上可定制模块

100以上可定制模块

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C. 个性化产品数据库

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□利用大数据实现需求特征的数据挖掘和分析,建立个性化产品数据库,可快速生成产品定制方案

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D. 敏捷柔性制造

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1) 与个性化定制匹配的企业业务环节(可多选):

□设计 □生产 □供应链 □服务

2) 个性化定制中各环节集成情况(可多选):

□产品设计 □计划排产 □柔性制造

□物流配送 □售后服务

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2网络协同制造

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A. 网络协同型智能制造平台

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制造资源、需求对接的范围(可多选):

□需求 □人力资源 □制造设备 □物料

□技术 □应用系统 □计算资源 □服务资源

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B. 并行工程应用

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并行交叉、协同进行的活动(可多选):

□产品设计 □工艺设计 □研发 □测试

□采购 □生产 □人力

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C. 产品溯源体系

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产品信息溯源范围(可多选):

□原材料 □生产批次 □销售信息 □运维信息

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3设备远程运维服务

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A. 智能装备/产品

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(可多选):

□具有网络通信功能,能够传输设备状态、作业操作、环节等数据

□能够根据远程指令灵活调整设备运行参数

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B. 远程运维服务平台

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(可多选):

□建立远程运维服务平台(云服务平台),具有多通道并行接入能力,对装备运行数据和用户使用习惯进行数据采集

□应用大数据分析、移动互联网等技术,自动生成装备运行与营业状态报告

□建立相应的专家库和专家咨询系统,提供决策支持,并推送运行维护解决方案

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C. 远程运维服务软件

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(可多选):

□以云服务平台和应用软件为创新载体,为用户提供在线监测、远程升级、故障预测与诊断、健康状态评价等服务

□提供装备远程无人操控、运行性能优化、基于预知维修决策、备件库存管理优化等增值服务

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总体评价

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□较差 □一般 □良好

(简要描述)

六、云平台应用

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主要指标

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现状描述

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1企业上云

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A. 企业上云形式

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□未应用 □公有云 □混合云

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B. 企业上云范围

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1) 企业基础设施上云情况(可多选):

□无 □计算资源 □存储资源

□网络资源 □安全防护 □办公桌面

2) 企业平台系统上云情况(可多选):

□无 □数据库平台 □大数据分析平台

□物联网平台 □软件开发平台 □电商平台

3) 企业业务应用上云情况(可多选):

□无 □协同办公应用 □经营管理应用

□运营管理应用 □研发设计应用 □其它

4) 设备和产品上云情况(可多选):

□无 □生产设备上云

□终端产品上云 □能力交易上云

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总体评价

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□较差 □一般 □良好

(简要描述)

七、其它

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序号

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现状描述

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1

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2

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专家签名:

日期:

mso-hansi-font-family:"Times New Roman"">附件3.现场诊断企业名单

mso-hansi-font-family:"Times New Roman"">谷麦光电子科技有限公司

mso-hansi-font-family:"Times New Roman"">河南航天精工制造有限公司

mso-hansi-font-family:"Times New Roman"">光山县三元光电科技有限公司



EN-US;mso-fareast-language:ZH-CN;mso-bidi-language:AR-SA" lang="EN-US">[1]按照2017年国民经济行业分类(GB/T 4754-2017)中二级分类填写

EN-US;mso-fareast-language:ZH-CN;mso-bidi-language:AR-SA" lang="EN-US">[2]自动化改造、信息化改造、智能制造等规划

mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language:ZH-CN; mso-bidi-language:AR-SA" lang="EN-US">[3]注:联网数字化实验室设备指与实验室信息管理系统直连,实现检测信息自动采集、存储和共享的数字化实验室设备。

mso-fareast-font-family:仿宋_GB2312;mso-bidi-font-family:"Times New Roman"; mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language:ZH-CN; mso-bidi-language:AR-SA" lang="EN-US">[4]注:联网数字化生产设备(生产线)指与数据采集和监视控制系统或现场控制系统等直接连接的数字化生产设备(生产线)。

mso-fareast-font-family:仿宋_GB2312;mso-bidi-font-family:"Times New Roman"; mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language:ZH-CN; mso-bidi-language:AR-SA" lang="EN-US">[5]注:检测设备专指与产品质量相关的质量检测设备。联网数字化检测设备指与检测系统直连,实现检测数据的自动采集和存储。

mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language:ZH-CN; mso-bidi-language:AR-SA" lang="EN-US">[6]注:联网数字化仓储物流设备指与仓储物流系统直连,实现仓储物流信息自动采集、存储和共享的数字化仓储物流设备。

mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language:ZH-CN; mso-bidi-language:AR-SA" lang="EN-US">[7] 易燃、易爆、危险化学品、放射性物质、有毒物质等的管理。

以上就是河南省高企认定服务平台小编为大家整理的关于《关于开展2018年企业智能化改造诊断服务工作的 通 知》相关内容,如果想了解更多更详细的内容可持续关注本站,也可直接咨询在线客服或拨打咨询热线:173-2481-0679

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